Seventh aiCAMstir Meeting, 26 January 2023: Difference between revisions

From aicamstir.com
Jump to navigation Jump to search
No edit summary
No edit summary
Line 77: Line 77:
=== ''Development of a new stitch friction stir welding gun and mechanical behavior of intersecting stitch welded AA 6016-T4 sheets.'' [https://www.linkedin.com/in/dominik-walz-51aa55153/ Dominik Walz], [https://www.mpa.uni-stuttgart.de/en/ MPA Stuttgart], Germany ===
=== ''Development of a new stitch friction stir welding gun and mechanical behavior of intersecting stitch welded AA 6016-T4 sheets.'' [https://www.linkedin.com/in/dominik-walz-51aa55153/ Dominik Walz], [https://www.mpa.uni-stuttgart.de/en/ MPA Stuttgart], Germany ===
[[File:Colligan presentation aiCAMstir as shown on aiCAMstir web site 10202022-page-001.jpg|thumb|left|upright=3.2|alt=Analysis of Torque Data from Friction Stir Welds in Aluminum  - Sixth aiCAMstir Meeting|Kevin Colligan (CTC, Concurrent Technologies Corporation): ''Analysis of Torque Data from Friction Stir Welds in Aluminum'']]
[[File:Colligan presentation aiCAMstir as shown on aiCAMstir web site 10202022-page-001.jpg|thumb|left|upright=3.2|alt=Analysis of Torque Data from Friction Stir Welds in Aluminum  - Sixth aiCAMstir Meeting|Kevin Colligan (CTC, Concurrent Technologies Corporation): ''Analysis of Torque Data from Friction Stir Welds in Aluminum'']]
[[File:Colligan presentation aiCAMstir as shown on aiCAMstir web site 10202022-page-002.jpg|thumb|left|upright=3.2|alt=Analysis of Torque Data from Friction Stir Welds in Aluminum  - Sixth aiCAMstir Meeting|]]
<div style="clear:both;">
<div style="clear:both;">


=== ''Effect of FSW tool geometry on the joint quality of AA2024-T3/AA7075T6 joints in butt configuration.'' [https://www.linkedin.com/in/reza-beygi-99a84264/ Reza Beygi], [http://www.inegi.pt/en/news/new-flexible-and-modular-equipment-for-friction-stir-welding-fsw-in-diverse-materials-such-as-metal-alloys-polymers-composites-and-multi-material-combinations/ INEGI], Porto, Portugal ===
=== ''Effect of FSW tool geometry on the joint quality of AA2024-T3/AA7075T6 joints in butt configuration.'' [https://www.linkedin.com/in/reza-beygi-99a84264/ Reza Beygi], [http://www.inegi.pt/en/news/new-flexible-and-modular-equipment-for-friction-stir-welding-fsw-in-diverse-materials-such-as-metal-alloys-polymers-composites-and-multi-material-combinations/ INEGI], Porto, Portugal ===
[[File:Stephan Kallee, Simon Smith, Mike Lewis - Using AI in the Computer Aided Manufacturing of Friction Stir Welds - 6th aiCAMstir meeting, 20 Oct 2022 - 01.JPG|thumb|left|upright=3.2|alt=Using AI in the Computer Aided Manufacturing of Friction Stir Welds - Sixth aiCAMstir Meeting|''Using Artificial Intelligence in the Computer Aided Manufacturing of Friction Stir Welds'' by Stephan Kallee, Simon Smith and Mike Lewis]]
[[File:Stephan Kallee, Simon Smith, Mike Lewis - Using AI in the Computer Aided Manufacturing of Friction Stir Welds - 6th aiCAMstir meeting, 20 Oct 2022 - 01.JPG|thumb|left|upright=3.2|alt=Using AI in the Computer Aided Manufacturing of Friction Stir Welds - Sixth aiCAMstir Meeting|''Using Artificial Intelligence in the Computer Aided Manufacturing of Friction Stir Welds'' by Stephan Kallee, Simon Smith and Mike Lewis]]
[[File:Stephan Kallee, Simon Smith, Mike Lewis - Using AI in the Computer Aided Manufacturing of Friction Stir Welds - 6th aiCAMstir meeting, 20 Oct 2022 - 02.JPG|thumb|left|upright=3.2|alt=Using AI in the Computer Aided Manufacturing of Friction Stir Welds - Sixth aiCAMstir Meeting| Presentation Overview: Data Labelling,
Ontology, Tool Design Data Base, Weld Data Base, CFD and Analytical Modelling, Machine Learning and Artificial Intelligence and Automated Visual Assessment and Adaptive Process Control within the aiCAMstir Network]]
[[File:Stephan Kallee, Simon Smith, Mike Lewis - Using AI in the Computer Aided Manufacturing of Friction Stir Welds - 6th aiCAMstir meeting, 20 Oct 2022 - 03.JPG|thumb|left|upright=3.2|alt=Using AI in the Computer Aided Manufacturing of Friction Stir Welds - Sixth aiCAMstir Meeting|''Forces, torque and speed etc. What is input? What is output?'' Data to be processed are: Parameters, Variables, Boundary values and Quality
]]
[[File:Stephan Kallee, Simon Smith, Mike Lewis - Using AI in the Computer Aided Manufacturing of Friction Stir Welds - 6th aiCAMstir meeting, 20 Oct 2022 - 04.JPG|thumb|left|upright=3.2|alt=The tip of an iceberg representing the small amount of evaluated data during the application of AI in the Computer Aided Manufacturing of Friction Stir Welds - Sixth aiCAMstir Meeting|''Data labelling and ontology'' - Data Processing: Most of the recorded data will never be used]]
[[File:Stephan Kallee, Simon Smith, Mike Lewis - Using AI in the Computer Aided Manufacturing of Friction Stir Welds - 6th aiCAMstir meeting, 20 Oct 2022 - 05.JPG|thumb|left|upright=3.2|alt=28 columns
Imperial and metric (inch and mm as well as lbs and kN) for using AI in the Computer Aided Manufacturing of Friction Stir Welds - Sixth aiCAMstir Meeting|''A weld record in 28 columns'' - Kevin Colligan’s Data Labelling: Workpiece (Alloy, Temper and Workpiece Thickness)
Welding Tool (Tool Type, Probe and Shoulder, Probe Diameter, Thread Pitch and Shoulder Concavity); Machine Parameters (Plunge Force = Forge Force = Axial Force, Rotational Speed, Travel Speed and Tool Tilt Angle), Forces (Longitudinal Force, Transverse Force and Spindle Torque)]]
[[File:Stephan Kallee, Simon Smith, Mike Lewis - Using AI in the Computer Aided Manufacturing of Friction Stir Welds - 6th aiCAMstir meeting, 20 Oct 2022 - 06.JPG|thumb|left|upright=3.2|alt=Using AI in the Computer Aided Manufacturing of Friction Stir Welds - Sixth aiCAMstir Meeting|''A weld record in 14 columns'' - Kevin Colligan’s Data Labelling, simplified to 14 columns and easy to read on portrait paper. Kevin Colligan's [https://upload.wikimedia.org/wikipedia/commons/0/0a/ISFSWP_2022_Colligan_-_Spindle_Torque_Analysis%2C_Sep_5%2C_2022.pdf open access paper is available online].]]
[[File:Stephan Kallee, Simon Smith, Mike Lewis - Using AI in the Computer Aided Manufacturing of Friction Stir Welds - 6th aiCAMstir meeting, 20 Oct 2022 - 07.JPG|thumb|left|upright=3.2|alt=Using AI in the Computer Aided Manufacturing of Friction Stir Welds - Sixth aiCAMstir Meeting|''What is missing?'' Friction stir welding operator's name, equipment identification, Tool identification (sketch, if required), clamping arrangement (sketch, if required), postweld processing and postweld heat treatment, time, temperature as well as name, date and signature]]
[[File:Stephan Kallee, Simon Smith, Mike Lewis - Using AI in the Computer Aided Manufacturing of Friction Stir Welds - 6th aiCAMstir meeting, 20 Oct 2022 - 08.JPG|thumb|left|upright=3.2|alt=Using AI in the Computer Aided Manufacturing of Friction Stir Welds - Sixth aiCAMstir Meeting|''A weld record in 14 rows'':
Alloy and Temper,
Shoulder Diameter,
Probe Diameter,
Thread Pitch,
Workpiece Thickness,
Tilt Angle,
Rotational Speed,
Travel Speed,
Forge Force,
Long. Force,
Trans. Force,
Spindle Torque
and Reference or
or ''A weld record in 38 rows'':
Alloy and Temper (AS),
Alloy and Temper (RS),
Tool Serial No,
Shoulder Diameter,
Probe Diameter,
Thread Pitch,
Workpiece Thickness (AS),
Workpiece Thickness (RS),
Joint Design,
Clamping Arrangement,
Tilt Angle,
Side Tilt Angle,
Dwell Time,
Rotational Speed,
Travel Speed,
Heel Plunge Depth,
Forge Force,
Long. Force,
Trans. Force,
Spindle Torque,
Postweld Treatment,
Yield,
UTS,
Elongation,
Environment,
Comment,
Machine manufacturer,
Machine model,
Machine Serial No,
Company,
Investigator,
Date of Welding
Data Entered by,
Date of Data Entry and
Reference]]
[[File:Stephan Kallee, Simon Smith, Mike Lewis - Using AI in the Computer Aided Manufacturing of Friction Stir Welds - 6th aiCAMstir meeting, 20 Oct 2022 - 09.JPG|thumb|left|upright=3.2|alt=Using AI in the Computer Aided Manufacturing of Friction Stir Welds - Sixth aiCAMstir Meeting|''Representation, formal naming, and definition of the categories, properties and relations between the concepts, data and entities…'' - Machine Learning/AI for FSW, [https://en.wikipedia.org/wiki/Ontology_(information_science) Ontology]: In computer science, … ontology is a way of showing the properties of a subject area and how they are related, by defining a set of concepts and categories that represent the subject]]
[[File:Stephan Kallee, Simon Smith, Mike Lewis - Using AI in the Computer Aided Manufacturing of Friction Stir Welds - 6th aiCAMstir meeting, 20 Oct 2022 - 10.JPG|thumb|left|upright=3.2|alt=Using AI in the Computer Aided Manufacturing of Friction Stir Welds - Sixth aiCAMstir Meeting|''Recommendations for selecting FSW parameters'' - Analytical Modelling]]
[[File:Stephan Kallee, Simon Smith, Mike Lewis - Using AI in the Computer Aided Manufacturing of Friction Stir Welds - 6th aiCAMstir meeting, 20 Oct 2022 - 11.JPG|thumb|left|upright=3.2|alt=Using AI in the Computer Aided Manufacturing of Friction Stir Welds - Sixth aiCAMstir Meeting|''Recommendations for FSW tool design'' - Tool Design Data Base]]
[[File:Stephan Kallee, Simon Smith, Mike Lewis - Using AI in the Computer Aided Manufacturing of Friction Stir Welds - 6th aiCAMstir meeting, 20 Oct 2022 - 12.JPG|thumb|left|upright=3.2|alt=Using AI in the Computer Aided Manufacturing of Friction Stir Welds - Sixth aiCAMstir Meeting|''Visualisation of the  expected material flow'' by CFD (Computational Fluid Dynamics)]]
[[File:Stephan Kallee, Simon Smith, Mike Lewis - Using AI in the Computer Aided Manufacturing of Friction Stir Welds - 6th aiCAMstir meeting, 20 Oct 2022 - 13.JPG|thumb|left|upright=3.2|alt=Using AI in the Computer Aided Manufacturing of Friction Stir Welds - Sixth aiCAMstir Meeting|''Support the machine operator by automated visual assessment'' - Machine Learning/AI for FSW]]
[[File:Stephan Kallee, Simon Smith, Mike Lewis - Using AI in the Computer Aided Manufacturing of Friction Stir Welds - 6th aiCAMstir meeting, 20 Oct 2022 - 14.JPG|thumb|left|upright=3.2|alt=Using AI in the Computer Aided Manufacturing of Friction Stir Welds - Sixt haiCAMstir Meeting|''Deep learning, machine learning and artificial intelligence'' - Machine Learning/AI for FSW]]
[[File:Stephan Kallee, Simon Smith, Mike Lewis - Using AI in the Computer Aided Manufacturing of Friction Stir Welds - 6th aiCAMstir meeting, 20 Oct 2022 - 15.JPG|thumb|left|upright=3.2|alt=Using AI in the Computer Aided Manufacturing of Friction Stir Welds - Sixth aiCAMstir Meeting|''Aim: Adaptive parameter control based on automated weld assessment'' - Vision]]
[[File:Stephan Kallee, Simon Smith, Mike Lewis - Using AI in the Computer Aided Manufacturing of Friction Stir Welds - 6th aiCAMstir meeting, 20 Oct 2022 - 16.JPG|thumb|left|upright=3.2|alt=Using AI in the Computer Aided Manufacturing of Friction Stir Welds - Sixth aiCAMstir Meeting|''Automated visual assessment'' - Image Processsing ]]
[[File:Stephan Kallee, Simon Smith, Mike Lewis - Using AI in the Computer Aided Manufacturing of Friction Stir Welds - 6th aiCAMstir meeting, 20 Oct 2022 - 17.JPG|thumb|left|upright=3.2|alt=Using AI in the Computer Aided Manufacturing of Friction Stir Welds - Sixth aiCAMstir Meeting|''Inline non-destructive testing'' - Automated NDI (Non Destructive Inspection) ]]
[[File:Stephan Kallee, Simon Smith, Mike Lewis - Using AI in the Computer Aided Manufacturing of Friction Stir Welds - 6th aiCAMstir meeting, 20 Oct 2022 - 18.JPG|thumb|left|upright=3.2|alt=Using AI in the Computer Aided Manufacturing of Friction Stir Welds - Sixth aiCAMstir Meeting|''NDT by PAUT and TOFD using [https://www.alustir.com/english/fsw-paut-tofd-system/ Nordinkraft] equipment '' - FSW Quality Control Procedures]]
[[File:Stephan Kallee, Simon Smith, Mike Lewis - Using AI in the Computer Aided Manufacturing of Friction Stir Welds - 6th aiCAMstir meeting, 20 Oct 2022 - 19.JPG|thumb|left|upright=3.2|alt=Using AI in the Computer Aided Manufacturing of Friction Stir Welds - Sixth aiCAMstir Meeting|FSW Quality Control – Defects – Butt Welds]]
[[File:Stephan Kallee, Simon Smith, Mike Lewis - Using AI in the Computer Aided Manufacturing of Friction Stir Welds - 6th aiCAMstir meeting, 20 Oct 2022 - 20.JPG|thumb|left|upright=3.2|alt=Using AI in the Computer Aided Manufacturing of Friction Stir Welds - Sixth aiCAMstir Meeting|FSW Quality Control – Defects – Dissimilar Welds]]
[[File:Stephan Kallee, Simon Smith, Mike Lewis - Using AI in the Computer Aided Manufacturing of Friction Stir Welds - 6th aiCAMstir meeting, 20 Oct 2022 - 21.JPG|thumb|left|upright=3.2|alt=Using AI in the Computer Aided Manufacturing of Friction Stir Welds - Sixth aiCAMstir Meeting|FSW Quality Control – Defects – Lap Welds]]
[[File:Stephan Kallee, Simon Smith, Mike Lewis - Using AI in the Computer Aided Manufacturing of Friction Stir Welds - 6th aiCAMstir meeting, 20 Oct 2022 - 22.JPG|thumb|left|upright=3.2|alt=Using AI in the Computer Aided Manufacturing of Friction Stir Welds - Sixth aiCAMstir Meeting|Welding Measurements]]
[[File:Stephan Kallee, Simon Smith, Mike Lewis - Using AI in the Computer Aided Manufacturing of Friction Stir Welds - 6th aiCAMstir meeting, 20 Oct 2022 - 23.JPG|thumb|left|upright=3.2|alt=Using AI in the Computer Aided Manufacturing of Friction Stir Welds - Sixth aiCAMstir Meeting|Post-weld measurements]]
[[File:Stephan Kallee, Simon Smith, Mike Lewis - Using AI in the Computer Aided Manufacturing of Friction Stir Welds - 6th aiCAMstir meeting, 20 Oct 2022 - 24.JPG|thumb|left|upright=3.2|alt=Using AI in the Computer Aided Manufacturing of Friction Stir Welds - Sixth aiCAMstir Meeting|''Variation of the tool rotation speed:
3000rpm: Too hot (top),
5000rpm: Far too hot (centre) and
1300rpm: Good (bottom)'' - Adaptive process control]]
[[File:Stephan Kallee, Simon Smith, Mike Lewis - Using AI in the Computer Aided Manufacturing of Friction Stir Welds - 6th aiCAMstir meeting, 20 Oct 2022 - 25.JPG|thumb|left|upright=3.2|alt=Using AI in the Computer Aided Manufacturing of Friction Stir Welds - Sixth aiCAMstir Meeting|aiCAM<sup>''stir''</sup> ]]
[[File:Stephan Kallee, Simon Smith, Mike Lewis - Using AI in the Computer Aided Manufacturing of Friction Stir Welds - 6th aiCAMstir meeting, 20 Oct 2022 - 26.JPG|thumb|left|upright=3.2|alt=Using AI in the Computer Aided Manufacturing of Friction Stir Welds - Sixth aiCAMstir Meeting|aiCAM<sup>''stir''</sup> Network ]]
[[File:Stephan Kallee, Simon Smith, Mike Lewis - Using AI in the Computer Aided Manufacturing of Friction Stir Welds - 6th aiCAMstir meeting, 20 Oct 2022 - 27.JPG|thumb|left|upright=3.2|alt=Using AI in the Computer Aided Manufacturing of Friction Stir Welds - Sixth aiCAMstir Meeting|aiCAM<sup>''stir''</sup> Meetings ]]
[[File:Stephan Kallee, Simon Smith, Mike Lewis - Using AI in the Computer Aided Manufacturing of Friction Stir Welds - 6th aiCAMstir meeting, 20 Oct 2022 - 28.JPG|thumb|left|upright=3.2|alt=Using AI in the Computer Aided Manufacturing of Friction Stir Welds - Sixth aiCAMstir Meeting|[[The first twelve steps on aiCAMstir|''Please register at www.aicamstir.com'']] - aiCAM<sup>''stir''</sup> Contributions Welcome]]
[[File:Stephan Kallee, Simon Smith, Mike Lewis - Using AI in the Computer Aided Manufacturing of Friction Stir Welds - 6th aiCAMstir meeting, 20 Oct 2022 - 29.JPG|thumb|left|upright=3.2|alt=Using AI in the Computer Aided Manufacturing of Friction Stir Welds - Sixth aiCAMstir Meeting| aiCAM<sup>''stir''</sup> Knowledge Basse]]
[[File:Stephan Kallee, Simon Smith, Mike Lewis - Using AI in the Computer Aided Manufacturing of Friction Stir Welds - 6th aiCAMstir meeting, 20 Oct 2022 - 30.JPG|thumb|left|upright=3.2|alt=Using AI in the Computer Aided Manufacturing of Friction Stir Welds - Sixth aiCAMstir Meeting|Summary]]
<div style="clear:both;">
<div style="clear:both;">


=== Gilles Sevestre (Stirweld): ''Friction Stir Welding without Exit Holes'' (1:13:47) ===
=== ''Machine investment cost and tool wear of friction stir welding of battery trays of compact crossovers.'' [[User:Stephan Kallee at AluStir|Stephan Kallee]], [[AluStir]], Germany ===
[[File:STIRWELD - 6th aiCAMstir meeting, 20 Oct 2022 pdf-page-001.jpg|thumb|left|upright=3.2|alt=Gilles Sevestre (Stirweld): ''Friction Stir Welding without Exit Holes''|]]
[[File:STIRWELD - 6th aiCAMstir meeting, 20 Oct 2022 pdf-page-001.jpg|thumb|left|upright=3.2|alt=Gilles Sevestre (Stirweld): ''Friction Stir Welding without Exit Holes''|]]
<div style="clear:both;">
<div style="clear:both;">

Revision as of 10:20, 27 January 2023

The Seventh aiCAMstir Meeting was held online on 26 January 2023 with 32 attendees.
Zeichen 123 - Baustelle, StVO 1992.svg


Agenda

The agenda of the 90 min long on-line meeting was as follows:

  • Welcome and introduction (2-3 sentences each)
  • Development of a new stitch friction stir welding gun and mechanical behavior of intersecting stitch welded AA 6016-T4 sheets. Dominik Walz, MPA Stuttgart, Germany (20 min + 5 min questions)
  • Effect of FSW tool geometry on the joint quality of AA2024-T3/AA7075T6 joints in butt configuration. Reza Beygi, INEGI, Porto, Portugal (20 min + 5 min questions)
  • Machine investment cost and tool wear of friction stir welding of battery trays of compact crossovers. Stephan Kallee, AluStir, Germany (20 min + 5 min questions)
  • Collaborative projects, organisational comments and date of next meeting (25 May 2023). Mike Lewis (FTS Engineering Answers Ltd)


Presentations

Development of a new stitch friction stir welding gun and mechanical behavior of intersecting stitch welded AA 6016-T4 sheets. Dominik Walz, MPA Stuttgart, Germany

Analysis of Torque Data from Friction Stir Welds in Aluminum - Sixth aiCAMstir Meeting
Kevin Colligan (CTC, Concurrent Technologies Corporation): Analysis of Torque Data from Friction Stir Welds in Aluminum

Effect of FSW tool geometry on the joint quality of AA2024-T3/AA7075T6 joints in butt configuration. Reza Beygi, INEGI, Porto, Portugal

Using AI in the Computer Aided Manufacturing of Friction Stir Welds - Sixth aiCAMstir Meeting
Using Artificial Intelligence in the Computer Aided Manufacturing of Friction Stir Welds by Stephan Kallee, Simon Smith and Mike Lewis

Machine investment cost and tool wear of friction stir welding of battery trays of compact crossovers. Stephan Kallee, AluStir, Germany

Gilles Sevestre (Stirweld): Friction Stir Welding without Exit Holes

A video recording of this online meeting is available via the following link:

Recording of the Sixth aiCAMstir Meeting (Total: 1:45 h, the first presentation starts at 0:10:16 h)

Literature

Kevin Colligan: Analysis of Data from Friction Stir Welds in Aluminum
Kevin Colligan: Analysis of Data from Friction Stir Welds in Aluminum. Presented at ISFSWP 2022, Joint International Symposium on Friction Stir Welding and Processing, 28-30 September 2022, Lüneburg, Germany
Please click onto the image twice or click here to read or print it.

Next meeting

We want to invite you to attend the Seventh online aiCAMstir Meeting on using artificial intelligence in Computer Aided Manufacture of friction stir welds. The meeting will be held on Thursday, 23 January 2023, 16:00 - 17:30 (London), as shown on upcoming events.

Please contact stephan.kallee@alustir.com, if you want to attend the meeting and/or if you want to participate in the project.