Data to be processed

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The aiCAMstir project investigates Artificial Intelligence based Computer Aided Manufacturing of Friction Stir Welds

Data to be processed in the aiCAMstir project are parameters, variables, boundary values and quality.

Data to be processed in the aiCAMstir project are parameters, variables, boundary values and quality.

According to digitalisation and data processing experts, the following categorisation of key data could be considered:

Parameters Variables Boundry Values Quality
Values that you set Values that result during welding Values that affect the results Quality
  • Rotation speed
  • Welding speed
  • Tool design
  • Tool temperature
  • Clamping forces
  • Workpiece materials
  • Workpiece cleanliness
  • Tool materials and coatings
  • Temperature of the workpieces
  • Temperature of the fixture
  • Geometry of the set-up
  • Spindle tilt angle
  • Tensile strength
  • Elongation
  • Visual appearance
  • Fatigue strength
  • Voids (pores)
  • Weld depth
  • Lack of penetration
  • Bend test results
  • Inclusions
  • Helium-tightness
  • Tool position
  • Tool forces
  • Spindle torque
  • Gap between the parts
  • Tool wear

The categorisation depends on the concept and complexity of the machine. Modern FSW machines provide close-loop force and position control algorithms, which complicate the distinction between parameters and variables. Some machines use the temperature as a parameter that can be set, e.g. to change the parameters if the tool gets too hot.

Please feel free to improve the classification above or to propose an alternative classification. Or use the discussion page for discussing changes.